Mass producing Simply Orange brand O.J. is far from simple
Orange juice: It's a healthy, natural alternative to soda, right? After all, O.J. is packed with Vitamin C, it's still the same color as the fruit it comes from, and the packaging usually shows a fresh, juicy orange plucked straight from the vine. How processed could it be — especially compared to a can of Coke?
Apparently a lot more processed than it looks, at least for Coca-Cola Company's Minute Maid and Simply Orange brands.
Bloomberg Businessweek recently reported the Coca-Cola Company spent $114 million in recent years expanding its juice bottling plant in Auburndale, Fla., and developing a high-tech process for homogenizing juice. The operation includes use of satellite imagery, a 1.2-mile juice pipeline, and a complex "Black Book" algorithm which helps juice-makers manage weather patterns, predict crop yields, and measure acidity and sweetness of the crop — all to achieve absolute consistency from batch to batch.
To match the more than 600 flavors at play in a swig of orange juice, the plant blends on-season crops with off-season crops, removes pulp then adds it back, and covers the tanks of juice with a nitrogen gas blanket that keeps out rot-inducing oxygen. The O.J. recipe changes constantly and "natural flavors and fragrances captured during squeezing are added back into the juice to restore flavor lost in processing," Bloomberg reports.
Indeed, Revenue Analytics consultant Bob Cross told Bloomberg that orange juice "is definitely one of the most complex applications of business analytics. It requires analyzing up to 1 quintillion decision variables to consistently deliver the optimal blend, despite the whims of Mother Nature."
But despite the "1 quintillion" variables that O.J. manufacturers have to micro-manage to maintain sky-high standards, isn't the final product still more natural than Coke? Well, yes. But there's not as much daylight between the two as you might think.
One of the main ingredients in Coke is corn syrup. Manufacturers soak corn kernels in a solution made from water and a small amount of sulfur dioxide, which loosens the gluten bonds of the corn. They then break it down, separating the germ from the slurry, then the fiber from the starch and gluten, then the starch from the gluten. Next, the starch is washed, purified, and converted into corn syrup by adding acid and/or enzymes to a suspension of starch in water.
This is just for corn syrup — a single ingredient in Coke.
There's also the famous secret ingredient, known as merchandise "7X". Though the 7X recipe is still officially under wraps, This American Life's 2011 exposé, "Original Recipe," disclosed a suspected formula that included orange oil, lemon oil, nutmeg oil, cinnamon oil, oil of coriander, and neroli oil, along with alcohol, citric acid, caffeine, water, lime juice, vanilla, and FE Coca, meaning "fluid extract of coca leaves." To attain legal coca extract, the Stepan Chemical Company in Maywood, N.J., reportedly has to de-cocainize coca leaves.
After creating this syrupy concoction, Coke ships it out to licensed bottling plants that mix the syrup with filtered water, then carbonate and bottle it. It's an exceptionally complex process.
And so: Mass producing O.J. is certainly not as natural or simple as the name "Simply Orange" suggests, but it's still a lot closer to the source than Coke. Plus, a serving has two grams of protein, plus Vitamin C, and some magnesium. That still counts for something, right?
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