Airlines ground Boeing 737s after emergency checks ordered over cracks in planes

Ryanair is among airlines ordered to check their older 737 NG jets: Getty
Ryanair is among airlines ordered to check their older 737 NG jets: Getty

An American airline has grounded two Boeing jets after finding cracks in parts that connect the wings to the fuselage.

A Brazilian airline has also grounded 11 Boeing 737s after finding evidence of “the need to replace a specific component”.

Southwest Airlines and Brazil’s Gol Linhas Aereas were among the companies which carried out checks after the US Federal Aviation Administration told airlines to urgently inspect older 737s, starting with those that have made at least 30,000 flights.

The regulator ordered about 165 US planes be checked within seven days when cracks were found in planes undergoing work in China.

A Southwest spokesman said crews inspected more than 200 aircraft and found signs of cracking on two, which will remain out of service until repairs have been done.

Ryanair, which has more than 450 737-800s, said it was in the process of carrying out the inspections, without saying how many planes required them.

“We are midway through the first part of this mandatory check program and don’t expect it will have any impact upon our fleet or operations,” a spokeswoman said.

Manufacturer Boeing said it was working with airlines to develop repair plans and provide parts and technical help.

The cracks are in a part called a pickle fork because of prongs that extend under the wings.

Minor aircraft cracks are not unusual, an industry source said, but are not normally expected to occur on the pickle fork until near the end of the plane’s lifespan, considered to be more than 90,000 take-off and landing cycles.

The planes are a version of the Boeing 737 called the NG or next generation. They were first delivered in 1997.

Boeing is replacing the NG with the 737 Max, but the Max remains grounded worldwide after two crashes killed 346 people, although it is unaffected by the cracking issues.

More than 1,700 planes must be checked before they fly another 1,000 times.

American, United and Delta said none of their Boeing 737s needed to be checked within seven days but they have some that will need inspections over the next few months.

Gol, which runs a fleet of 115, excluding its grounded Max jets, said 3 per cent of passengers would be affected by the groundings until mid-December.

Southwest said it had completed all inspections in compliance with the seven-day deadline and had reported the findings on its two planes affected to Boeing and the FAA.

“The aircraft will remain out of our schedule until the issues have been fully resolved,” the company said. “Safety is always our uncompromising priority, and our technical operations team is now focused on completing inspections of the remaining portion of the 737 NG fleet covered by the Airworthiness Directive."

Additional reporting by agencies

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